How to surfacing the ball Valve with PTA Welding

Shanghai Duomu has a copious experience in surfacing valve with PTA welding.
It is surfacing Co 6 that the deposite pool is clear and fluid, The dilution rate is contrable and it is no crack.

Notice:
A. It would be oxidized of the beads when the surfacing material encount the high tempreture that it is easy to the result in
oxides to enter the molten pool, If you didn't operate well that it is accessible to emerge the pore.
B. The welding surfacing is the shape of arc, it is cinch to come out slag inclusion on the both side of beads in the proceess of wiggle. So it is necessary to add the pause time.
C. The Mode of welding suggested is wiggle + progrssion with low rate to ease the speed too fast of lap which generated the bead joint to be possible to appear crack by cause of excessive stress.

The parameters as follow, as your reference

Workpiece Ball Valve
Diameter 165 mm
Surfacing powder Co 6
Surfacing thickness 2.5 mm
Sufacing type PTA
Equipemnt Mode V03BD+ball valve tooling
Time preheat 2H
Mode preheat Electrical heating
Min. temperature preheat 150 ℃
Max. temperature interpass 350℃
Surfacing Mode Wiggle + Progression Current parameter Sheild gas
Turning speed 0.31r/min Main arc current 80A Gas Ar
Wiggle width 8.8 mm Base value current 45A Powder feeding gas 3.5L/min
Wiggle speed 20mm/s Pilot arc current 20A Ion gas 1.2L/min
Time left pause 0.3 s Powder feeding rate 20g/min Shield gas 10L/min
Time right pause 0 s     Raise time 0.1s
Progression distance 6.7mm     Drop time 0.5s
Progression speed 1.4mm/s     Shield time 10s
Heat preservation temperature 450℃ for 2h-2.5h
Tapping temperature Cool in still air as 300℃
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Post time: Nov-03-2022