LASER CLEANING AND RUST REMOVAL

Laser rust removal, a type of laser cleaning, is an effective process for cleaning up metal parts. Using a fiber laser cleaning system, rust and other contaminants can be quickly and completely removed without damaging the metal underneath.

Laser rust removal is a great alternative to manual and chemical cleaning methods since rust is removed with greater precision and lower recurring costs. It’s also a great way to reduce your environmental impact.

HOW DOES RUST REMOVAL WORK?

All materials have characteristics that define how they react under specific conditions. For rust removal on metals, you need to pay attention to the ablation threshold. 

Laser parameters can be set so that the laser beam’s intensity is just above the ablation threshold of rust but below that of the metal being cleaned. If the laser beam is shone on the metal surface at an intensity below its ablation threshold, the energy of the laser beam is dispersed as heat once rust is removed.

The result is a clean surface with rust and dirt layers vaporized without permanently affecting the base material.

The speed at which rust is removed depends on rust thickness and laser power. Our high-power systems remove typical light rust at approximately 50 cm2/sec. The thickest forms of rust can be removed at 5 cm2/sec. The best way to find out the details for your application is to have us run tests on your parts.

OUR PRODUCTS

Shanghai Duomu Industry offers a wide range of products for rust removal. You can either choose an OEM laser cleaning system to integrate a custom solution or a laser cleaning machine for a turnkey solution. Mobile laser cleaners can also be used for onsite industrial applications.

Single fibre optic series welding machine configuration:

Configurations and Models

HY-C2000W

Note

Laser System

2000W

Duomu customized

Transmission Mechanism

1 x 10m optical fibre

Duomu customized

Cleaning head

Handheld oscillating cleaning head

Duomu customized

Control system

Handheld cleaning software

Duomu customized

Gas protection

Synchronised air, argon or nitrogen protection

Duomu customized

Refrigeration system

1P integrated thermostat Internal cooling water circulation

Duomu customized

Cabinet

Integrated cabinet

Duomu customized

Technical parameters:

Model DM-2000W
Maximum laser power 2000W
Output center wavelength 1070±10
Cleaning method continous
Laser swing width 5-300mm
Fiber length 10m
Cleaning speed 5000mm/MIN
Main body size 0.7*0.4*0.6m
Working Voltage 220V/32A
Working temperature 0-40℃

Consumables: no consumables, fibre laser life of about 100,000 hours.

LASER CLEANING -1
LASER CLEANING -2

Post time: Nov-13-2023